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Paramount Industries is pleased to quote the CHS Automation heavy duty Coil Handling and Press feeding equipment to handle your requirements. The 3 major components are detailed below.

CHS Automation Single End Motorized True Centering Reel

Model No.: DR200-42............................................................................................. Included

 CHS Automation Hold Down / Threading Station

Hold Down Arm, Motorized End-Wheel, Peeler Table, De-Bending Station

Model No.: PTH-H-42 Hydraulic Operated ............................................................ Included

CHS Automation Servo Roll Feed Straightener Combination

Model No.: DRFS-642............................................................................................. Included

Package price for the above equipment (with all included options)……..    $221,500
(FOB Truck Roseville Mi.)

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Specifications For Servo Coil Line Feed system:

Maximum coil weight........................................................................................... 20,000 Lbs

Maximum coil width............................................................................................... 42 Inches

Maximum coil outside diameter.............................................................................. 72 Inches

Expansion range (T.B.D.) .............................................................................. 20 – 24 Inches

Maximum stock thickness at full width (40” .187) ........................................... .0.187 Inches

Minimum stock thickness................................................................................... 0.020 Inches

 

Recommended Feed And Straightener Options: (additional to above cost)

Heavy duty adjustable cabinet base + - 6”............................................................... Included

Motorized pass line adjustment package............................................................... $ 5,800.00

Slide and clamp edge guides.................................................................................... Standard

Individual or simultaneous edge guide adjustments............................................... $ 2,100.00

Increase to seven straightening rolls......................................................................... Included

Powered pinch rolls with cluster gearing................................................................. Included

Matte chrome finish on upper and lower pinch rolls................................................ Included

Air operated upper pinch roll adjustment................................................................. Included

Remote hand held jog pendant.................................................................................. Included

Mechanical digital straightener settings.................................................................... Included

Automatic release of pinch rolls on straightener when in auto feed.......................... Included

Peeler / Threading / De-bending station with motorized end-wheel Hydraulic ....... Included

 

Recommended Reel Options: (additional to above cost)

Hydraulic expansion................................................................................................. Included

AC Variable frequency drive package...................................................................... Included

Space saver loop control (Laser-PLC)..................................................................... Included

Coil load car model LC-200 (with anti tip arms)................................................ $ 22,800.00

Fused disconnect...................................................................................................... Included

Clock spring guard on back side of coil reel............................................................ Included


CHS Automation Single End AC Driven True Centering Reel

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Model No DR-200-42

 Specifications:

Maximum coil weight........................................................................................... 20,000 lbs

Maximum coil width............................................................................................... 42 Inches

Maximum coil diameter.......................................................................................... 72 Inches

Expansion range.................................................................................. 19.375” – 24.5 Inches

Voltage at controls........................................................................................................... 110

 

Hydraulic Expansion

Loading is a simple procedure.  Coil reel support arms contract for ease of loading and expending in the coil ID automatically centering the coil and holding in balance. Expansion and contraction is accomplished through a hydraulic cylinder and draw bar arrangement.  Control is from push buttons.  The support arms will have adjustable keepers for mounting on both sides of the coil to prevent the stock from shifting off center.  Coil width indicator scales (optional) are recessed in the reel arms to provide visual reference for stock width location.

OD Laser Sensor For Proportional Increase Of Rotation Rate From OD To ID

A laser sensor is mounted in the clock spring guard which increases rotation rate proportionally as the coil O.D. diminishes this feature maintains a more consistent F.P.M. rate of stock from coil O.D. to coil I.D.  The reel will rotate until the material covers the electric eye switch which will stop reel rotation.  Operator guard back plate is provided to keep the operator from possible inadvertent contact with the rotating arbor assembly.

CHS Automation coil reels are built of heavy duty construction. We use only brand name components, i.e.; Allen-Bradley, Vickers, Coil-Tek, Banners, Timken, Eaton, Rexroth, and many others.

STANDARD FEATURES
Wedge or link type expansion
Manual or hydraulic expansion
AC variable frequency drives
Hydraulic threading drives
Pillow block bearings
Heavy duty steel fabricated base
Two full sets of coil keeper arms
Variable speed loop controls
Air brake "drum type" 6,000 lbs and up
OPTIONAL FEATURES

Taveling load car and narrow coil supports
Traveling coil reels with adjustable center lines
Stationary coil lifts
Coil hold down arms(air or hydraulic)
Hold down arms with motorized end wheels
Clock spring guards
Laser and ultra-sonic loop control
Many other options

CHS Automation Motorized Hold Down Roll, Peeler Threader Debender Station

Model No.: PTH-H-42

The heavy duty motorized down roll, peeler threader station is mounted on the entry side of the feeder-straightener.  An adjustable hydraulically operated coil hold down roll is operated through the hand jog control on the reel.  The hold down roll prevents the coil from having tendency to clock spring.  The motorized coil restrictor facilitates power threading and aids in rewind operations by providing a tight coil wrap.

 The peeler extends or retracts to the coil O.D. by means of pneumatic cylinder.  This unit is used as an aid for threading stock into the powered straightener.  Control is from push buttons.

 The threader table raises and lowers to the proper angle to support the material from the coil reel to straightener entry.

 The lead edge may be de-bent by raising the peeler table (point retracted) to bend material between the peeler table and the de-bender assembly which is mounted on the underside of the hold down arm.  The hold down wheel and the peeler table are reinforced for the purpose.


             CHS Automation Cabinet Mounted Servo Roll Feed-Straightener

DRFS-660.jpg (31706 bytes)Model No.: DRFS-642

 Specifications:

Feed capacity thru straightener in mild steel

Maximum material thickness at full width.......................................................... 0.187 Inches  

Maximum material width........................................................................................ 42 Inches

Feed rolls 6 inch diameter x 43 5/8 inches long.

Feed length capability of 0 to 999.999 inches with feed. Feed length settings are controlled thru operator HMI on the control console.

User requirements:   

Roll position accuracy to within +/- .005

Feed drive motor with full digital control.

Matte chrome finished full width feed rolls

Anti-friction lifetime bearings

Safety guards / deflector to insure stock path

Upper and lower feed rolls driven via cluster gearing maximizes contact

Roll release provided by pneumatic cylinders actuated by selector switch

Pilot pin release feature

Air pressure regulator w/gauge for roll pressure adjustment

Dual tie bar construction for fail safe assembly and rigidity

Lower roll driven via hollow shaft precision gear head drive

Entry vertical edge guides, slide and clamp type

Right angle press attach bracket

Floor mounted control console (slope front) with fused disconnect

AC brushless servo motor with full digital control

Remote jog pendant with forward and reverse

Standard Servo Feed Control Features(INDRAMAT)

 

Master control start and stop

Speed adjust / feed length adjust

Drive motor start and stop

Emergency stop button

Manual / auto selection

Feed rolls open-close selector switch

Hand held jog control (forward and reverse)

Jog forward / reverse

Pilot pin release On / Off

Self diagnostics

999 Job storage memory

On the fly micro adjust via +/- keystroke

Input and output status displays

Each job may have independent max speed, length, accel, decel, and jerk settings

Batch count capability

Error history log

Password protected control

inch or metric programming


Full Self Diagnostic Feed Control

The display will inform the operator of the current operating status of the roll feed system.  The system monitors normal operating status operator errors, errors in the control and machines sequence faults.  Press angle is monitored to stop the system if selected feed cannot be made in the allowable feed angle.  It will display all status and diagnostics messages. 

              

The straightener is mounted behind the feed so that the position of the straightener always remains the same.  Seven hardened and ground ball bearing rollers are mounted so the stock is flexed between them.  The lower rolls are fixed in position. The upper rolls are adjustable through a hand crank via heavy duty screw jacks.

 

Power Pinch Rolls (Included)

A set of powered pinch rolls are mounted on the entry side of the straightener.  The lower roll is operated through a motor and hand operated clutch.  As the clutch is engaged, the material is power driven through the straightener, feed bed and into the die area.  As the clutch is disengaged the rolls are free turning.      

                    

Air Cylinders On Upper Pinch (Included)

Air cylinders for quick opening pinch rolls allow the operator to clamp and release pinch rolls through a hand valve which actuates two air cylinders on the upper pinch roll.

Hand Held Jog Control (Included) Jog forward and jog reverse allows rotation for threading operations at a factory preset rate of 2.5 R.P.M.

Operator Training : Operator training is available at no extra charge upon inspection prior to shipment performed at our plant in Roseville MI.

Package price for the above equipment (with all included options)……..    $221,500
(FOB Truck Roseville Mi.)

Start-Up Assistance and training (Optional) - Call for start up rates and cost for on site installation and start up services

Coil and Press feed system--A versatile system designed for handling a wide range of material widths and thicknesses. The coil load car provides efficient coil loading. The combination hold down wheel/peeler/threader end debender and exit thread table allow one operator to power thread material from the reel to roll feed entry.

DRFS-660.jpg (31706 bytes)STANDARD FEATURES

Floor mounted slope top operator console
Operator control keypad with LCD display
AC brushless Servo system
Adjustable feed length and speed setting
Self diagonostics
Full width maximum grip feed rolls
Precision anti-back lash feed cluster gearing of feed rolls
Air operated upper feed roll
Pivioting upper feeding roll design
High speed pilot pin release
Hand held jog control
Set-up mode for jog to feed length
Heavy Duty adjustable vertical guides with indicator scales
Entry mounted curved stock support section
Feeder-Straightener and press interlock capabilities
Centralized lubrication system
Heavy duty adjustable cabinet with 12" of vertical adjustment
Rigid press attachement bracket
Hardened and ground staightener rolls
Heavy duty screw jacks for roll adjustment
Funnel type entry and exit guards
Sealed for life bearings

OPTIONAL FEATURES (FEED)

Anti-back up rolls
Anti-foward rolls
Handcrank edge guides (indivdual or simultaneous adjustment)
Mechanical or electronic digital edge guide adjustment
End of stock indicator (shut off)
Stock lubrication system
Motorized cabinet adjustment
Press attachment clamps (air or hydaulic)
Staggered feed and gag output package
Automatic lubrication system with pump and timer
Chrome rolls

OPTIONAL FEATURES (STRAIGHTENER)

Five, Seven, Nine, or Eleven Roll Staightener option
Manual pinch roll
Power pinch (threading)roll
Air operated pinch adjustment
Auto pinch roll engagement
Pilioting Straightener head

 

Control Panel





BTV04 Interface


Indramat Servo Drives
CHS Automation Electrical Panel:
Rexroth-Indramat BTV04 operating system is standard on all CHS Automation Servo Roll Feeds. Other operating systems available upon request.

STANDARD FEATURES:

Master control start and stop
Speed adjustment / feed length adjustment
Drive motor start and stop
Emergency stop button
(Manual / Auto selection) Set-up modes
Feed Rolls open-close selector switch
Hand held jog control
Jog (foward / reverse)
Pilot pin release (ON / OFF)
Self diagnostics
999 Job storage memory
On the fly micro adjust via +/- key stroke
Input and output status displays
Each job may have independent max speed, length, accel, decel, and jerk setting
Batch count capability
Error history log
Password protection control
Inch or metric programming

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