Paramount Industries is pleased to quote the CHS Automation heavy duty Coil Handling and Press feeding equipment to handle your requirements. The 3 major components are detailed below.

CHS Automation Single End Motorized True Centering Reel

Model No.: DR200-42............................................................................................. Included

 CHS Automation Hold Down / Threading Station

Hold Down Arm, Motorized End-Wheel, Peeler Table, De-Bending Station

Model No.: PTH-H-42 Hydraulic Operated ............................................................ Included

CHS Automation Servo Roll Feed Straightener Combination

Model No.: DRFS-642............................................................................................. Included

Package price for the above equipment (with all included options)……..    $221,500
(FOB Truck Roseville Mi.)

Specifications For Servo Coil Line Feed system:

Maximum coil weight........................................................................................... 20,000 Lbs

Maximum coil width............................................................................................... 42 Inches

Maximum coil outside diameter.............................................................................. 72 Inches

Expansion range (T.B.D.) .............................................................................. 20 – 24 Inches

Maximum stock thickness at full width (40” .187) ........................................... .0.187 Inches

Minimum stock thickness................................................................................... 0.020 Inches

Recommended Feed And Straightener Options: (additional to above cost)

Heavy duty adjustable cabinet base + - 6”............................................................... Included

Motorized pass line adjustment package............................................................... $ 5,800.00

Slide and clamp edge guides.................................................................................... Standard

Individual or simultaneous edge guide adjustments............................................... $ 2,100.00

Increase to seven straightening rolls......................................................................... Included

Powered pinch rolls with cluster gearing................................................................. Included

Matte chrome finish on upper and lower pinch rolls................................................ Included

Air operated upper pinch roll adjustment................................................................. Included

Remote hand held jog pendant.................................................................................. Included

Mechanical digital straightener settings.................................................................... Included

Automatic release of pinch rolls on straightener when in auto feed.......................... Included

Peeler / Threading / De-bending station with motorized end-wheel Hydraulic ....... Included

Recommended Reel Options: (additional to above cost)

Hydraulic expansion................................................................................................. Included

AC Variable frequency drive package...................................................................... Included

Space saver loop control (Laser-PLC)..................................................................... Included

Coil load car model LC-200 (with anti tip arms)................................................ $ 22,800.00

Fused disconnect...................................................................................................... Included

Clock spring guard on back side of coil reel............................................................ Included

CHS Automation Single End AC Driven True Centering Reel

Model No DR-200-42

 Specifications:

Maximum coil weight........................................................................................... 20,000 lbs

Maximum coil width............................................................................................... 42 Inches

Maximum coil diameter.......................................................................................... 72 Inches

Expansion range.................................................................................. 19.375” – 24.5 Inches

Voltage at controls........................................................................................................... 110

Hydraulic Expansion

Loading is a simple procedure.  Coil reel support arms contract for ease of loading and expending in the coil ID automatically centering the coil and holding in balance. Expansion and contraction is accomplished through a hydraulic cylinder and draw bar arrangement.  Control is from push buttons.  The support arms will have adjustable keepers for mounting on both sides of the coil to prevent the stock from shifting off center.  Coil width indicator scales (optional) are recessed in the reel arms to provide visual reference for stock width location.

OD Laser Sensor For Proportional Increase Of Rotation Rate From OD To ID

A laser sensor is mounted in the clock spring guard which increases rotation rate proportionally as the coil O.D. diminishes this feature maintains a more consistent F.P.M. rate of stock from coil O.D. to coil I.D.  The reel will rotate until the material covers the electric eye switch which will stop reel rotation.  Operator guard back plate is provided to keep the operator from possible inadvertent contact with the rotating arbor assembly.

CHS Automation coil reels are built of heavy duty construction. We use only brand name components, i.e.; Allen-Bradley, Vickers, Coil-Tek, Banners, Timken, Eaton, Rexroth, and many others.

STANDARD FEATURES Wedge or link type expansion Manual or hydraulic expansion AC variable frequency drives Hydraulic threading drives Pillow block bearings Heavy duty steel fabricated base Two full sets of coil keeper arms Variable speed loop controls Air brake "drum type" 6,000 lbs and up

OPTIONAL FEATURES Taveling load car and narrow coil supports Traveling coil reels with adjustable center lines Stationary coil lifts Coil hold down arms(air or hydraulic) Hold down arms with motorized end wheels Clock spring guards Laser and ultra-sonic loop control Many other options

---

CHS Automation Motorized Hold Down Roll, Peeler Threader Debender Station

Model No.: PTH-H-42

The heavy duty motorized down roll, peeler threader station is mounted on the entry side of the feeder-straightener.  An adjustable hydraulically operated coil hold down roll is operated through the hand jog control on the reel.  The hold down roll prevents the coil from having tendency to clock spring.  The motorized coil restrictor facilitates power threading and aids in rewind operations by providing a tight coil wrap.

 The peeler extends or retracts to the coil O.D. by means of pneumatic cylinder.  This unit is used as an aid for threading stock into the powered straightener.  Control is from push buttons.

 The threader table raises and lowers to the proper angle to support the material from the coil reel to straightener entry.

 The lead edge may be de-bent by raising the peeler table (point retracted) to bend material between the peeler table and the de-bender assembly which is mounted on the underside of the hold down arm.  The hold down wheel and the peeler table are reinforced for the purpose.

---

             CHS Automation Cabinet Mounted Servo Roll Feed-Straightener

Model No.: DRFS-642

 Specifications:

Feed capacity thru straightener in mild steel

Maximum material thickness at full width.......................................................... 0.187 Inches  

Maximum material width........................................................................................ 42 Inches

Feed rolls 6 inch diameter x 43 5/8 inches long.

Feed length capability of 0 to 999.999 inches with feed. Feed length settings are controlled thru operator HMI on the control console.

User requirements:   

Roll position accuracy to within +/- .005

Feed drive motor with full digital control.

¦ Matte chrome finished full width feed rolls

¦ Anti-friction lifetime bearings

¦ Safety guards / deflector to insure stock path

¦ Upper and lower feed rolls driven via cluster gearing maximizes contact

¦ Roll release provided by pneumatic cylinders actuated by selector switch

¦ Pilot pin release feature

¦ Air pressure regulator w/gauge for roll pressure adjustment

¦ Dual tie bar construction for fail safe assembly and rigidity

¦ Lower roll driven via hollow shaft precision gear head drive

¦ Entry vertical edge guides, slide and clamp type

¦ Right angle press attach bracket

¦ Floor mounted control console (slope front) with fused disconnect

¦ AC brushless servo motor with full digital control

¦ Remote jog pendant with forward and reverse

Standard Servo Feed Control Features(INDRAMAT)

 

Master control start and stop	Speed adjust / feed length adjust
Drive motor start and stop	Emergency stop button
Manual / auto selection	Feed rolls open-close selector switch
Hand held jog control (forward and reverse)	Jog forward / reverse
Pilot pin release On / Off	Self diagnostics
999 Job storage memory	On the fly micro adjust via +/- keystroke
Input and output status displays	Each job may have independent max speed, length, accel, decel, and jerk settings
Batch count capability	Error history log
Password protected control	inch or metric programming

---

Full Self Diagnostic Feed Control

The display will inform the operator of the current operating status of the roll feed system.  The system monitors normal operating status operator errors, errors in the control and machines sequence faults.  Press angle is monitored to stop the system if selected feed cannot be made in the allowable feed angle.  It will display all status and diagnostics messages. 

              

The straightener is mounted behind the feed so that the position of the straightener always remains the same.  Seven hardened and ground ball bearing rollers are mounted so the stock is flexed between them.  The lower rolls are fixed in position. The upper rolls are adjustable through a hand crank via heavy duty screw jacks.

 

Power Pinch Rolls (Included)

A set of powered pinch rolls are mounted on the entry side of the straightener.  The lower roll is operated through a motor and hand operated clutch.  As the clutch is engaged, the material is power driven through the straightener, feed bed and into the die area.  As the clutch is disengaged the rolls are free turning.      

                    

Air Cylinders On Upper Pinch (Included)

Air cylinders for quick opening pinch rolls allow the operator to clamp and release pinch rolls through a hand valve which actuates two air cylinders on the upper pinch roll.

Hand Held Jog Control (Included) Jog forward and jog reverse allows rotation for threading operations at a factory preset rate of 2.5 R.P.M.

Operator Training : Operator training is available at no extra charge upon inspection prior to shipment performed at our plant in Roseville MI.

Package price for the above equipment (with all included options)……..    $221,500
(FOB Truck Roseville Mi.)

Start-Up Assistance and training (Optional) - Call for start up rates and cost for on site installation and start up services

Coil and Press feed system--A versatile system designed for handling a wide range of material widths and thicknesses. The coil load car provides efficient coil loading. The combination hold down wheel/peeler/threader end debender and exit thread table allow one operator to power thread material from the reel to roll feed entry.

---

STANDARD FEATURES Floor mounted slope top operator console Operator control keypad with LCD display AC brushless Servo system Adjustable feed length and speed setting Self diagonostics Full width maximum grip feed rolls Precision anti-back lash feed cluster gearing of feed rolls Air operated upper feed roll Pivioting upper feeding roll design High speed pilot pin release Hand held jog control Set-up mode for jog to feed length Heavy Duty adjustable vertical guides with indicator scales Entry mounted curved stock support section Feeder-Straightener and press interlock capabilities Centralized lubrication system Heavy duty adjustable cabinet with 12" of vertical adjustment Rigid press attachement bracket Hardened and ground staightener rolls Heavy duty screw jacks for roll adjustment Funnel type entry and exit guards Sealed for life bearings

OPTIONAL FEATURES (FEED) Anti-back up rolls Anti-foward rolls Handcrank edge guides (indivdual or simultaneous adjustment) Mechanical or electronic digital edge guide adjustment End of stock indicator (shut off) Stock lubrication system Motorized cabinet adjustment Press attachment clamps (air or hydaulic) Staggered feed and gag output package Automatic lubrication system with pump and timer Chrome rolls OPTIONAL FEATURES (STRAIGHTENER) Five, Seven, Nine, or Eleven Roll Staightener option Manual pinch roll Power pinch (threading)roll Air operated pinch adjustment Auto pinch roll engagement Pilioting Straightener head

 

Control Panel

BTV04 Interface Indramat Servo Drives

CHS Automation Electrical Panel: Rexroth-Indramat BTV04 operating system is standard on all CHS Automation Servo Roll Feeds. Other operating systems available upon request. STANDARD FEATURES: Master control start and stop Speed adjustment / feed length adjustment Drive motor start and stop Emergency stop button (Manual / Auto selection) Set-up modes Feed Rolls open-close selector switch Hand held jog control Jog (foward / reverse) Pilot pin release (ON / OFF) Self diagnostics 999 Job storage memory On the fly micro adjust via +/- key stroke Input and output status displays Each job may have independent max speed, length, accel, decel, and jerk setting Batch count capability Error history log Password protection control Inch or metric programming